November 9th is World Quality Day, and today’s theme is “Celebrating Everyday Leadership”. So to celebrate leaders of all kinds, our infographic below features five qualities that all effective leaders should possess.
Every year we look forward to the Toyota Opportunity Exchange where the automotive giant brings together Tier I suppliers and diverse business owners for a day of networking, education, and professional development. We’re excited to be heading to the Motor City, an apropos destination for the 28th year of this event.
With nearly 2,000 attendees each year, including over 300 Toyota suppliers exhibiting at the event’s trade show, the Opportunity Exchange is one of the largest events of its kind in the United States and acts as a standard for supplier development within the automotive as well as outside industries. It is also a key event for simpleQuE for making new contacts that have led to business opportunities and company growth. We also gain important insights on how to consistently provide a solid, quality service as a minority owned business.
Prior to the conference, we like to prepare and get inspired for a busy day of networking by reading some of the Diverse Supplier Stories that are shared on the event website. These stories illustrate how the TOE has provided companies a platform to network and build meaningful connections that have generated millions of dollars in diverse supplier contracts.
Follow the event on social media using #ToyotaSD.
Worldwide over 6300 people die each day from work-related accidents or diseases – nearly 2.3million every year. ISO is developing a new standard, ISO 45001, Occupational health and safety management systems – Requirements, to provide a framework to improve employee safety, reduce workplace risks and create better, safer working conditions, all over the world. ISO 45001 is targeted to be published in the first quarter of 2018 and will replace OHSAS 18001. Current users of OHSAS 18001 will need to update their systems according to the requirements of the new international health and safety standard within a three year transition period that will commence after ISO 45001 is published.
During National Manufacturing Month, simpleQuE recognizes the important role that manufacturers have in our economy and everyday lives. We work with a wide range of manufacturing clients who produce components and parts of every kind for a variety of industries. Those products include: tires, wheels, brake systems, fitness equipment, electronics, motors, batteries, lighting, assemblies, harnesses, springs, air compressors, acoustical insulation, specialty chemicals, coatings, firearms and ammunition, gears, powertrains, meters and pumps, steel and other metals, gauges and valves, compressors, electrical connectors, machines and tooling, rubber molded and extruded parts, plastic molded parts, steel, metal stampings, printing ink, and clay products. (Just to name a few.)
Many are Tier I and Tier II suppliers to the automotive and aerospace industries, and as with all of our clients, they take pride in the design, development and manufacture of their products and recognize the importance of establishing and maintaining a quality management system to provide the highest level of customer satisfaction.
Industries/Market Sectors Served
- Automotive/Truck/Commercial Vehicles
- Aerospace, aircraft parts, space, defense
- Consumer Products
- Electronics/Electrical, including semiconductor
- General Manufacturing (machining, molding, stamping, assembly)
- Oil and Gas
At simpleQuE it’s not just our name that represents quality excellence, it’s our unique combination of consultants, knowledge and expertise. We believe in serving our clients before, during and after the certification process. This value added service consists of an ongoing education process on the quality standards through our website, newsletters social media, and blog. Each month, we provide updates on the latest news from the ISO, AIAG, ASA, IAOB and IATF standards community, and what we’re is seeing in the industry.
In a year that will be filled with companies scrambling to upgrade their certifications, we feel it’s even more important to stay informed. That is why we encourage anyone who is currently not receiving our monthly newsletter to sign up today. And if you’re still on the fence, here are our top five reasons:
- Obtain the latest quality standard news and updates from simpleQuE.
- Learn useful tips, tools and best practices for transitioning and maintaining an effective quality management system.
- Preview the latest simpleQuE blogs and infographics.
- Receive data and reports from industry leaders and registrars on current certification standards and how they will impact you.
- Check out the latest companies who have earned their QMS and EMS certifications as we proudly recognize our clients’ success!
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By Jim Lee, President of simpleQuE
With the deadline for ISO 9001:2015, ISO 14001:2015, AS9100:2016 and IATF 16949:2016 approaching on September 14, 2018, companies have been slow to transition. The statistics are sobering, although not unexpected. The new ISO standards have been in effect for 2 years but only 6-20% have made the leap. (The number varies among registrars and the ANAB.) The final draft for the AS 9100 series followed a year later, but with the same deadline, and only 3% have upgraded. Even fewer IATF companies have transitioned – and all have only 1 year left to get the upgrade completed.
What should you be doing if you’re one of these companies that has pushed out the inevitable?
- Know that your next scheduled annual audits are the dates when you must transition to the new standards. If your next audit is a recertification and upgrade, you will need to perform the audit at least 2 months prior to your certificate expiring to give you enough time to address any potential nonconformances.
- Review the new standard and do a gap analysis to see where there are differences in your quality (and/or environmental) management system and the changes to the standard. Generic basic checklists are available from your certification body, or detailed gap checklists with tips and explanations can be purchased from simpleQuE. Learn more about simpleQuE’s Gap Checklist for: ISO 9001:2015, ISO 14001:2015, or IATF 16949:2016. Note that IAQG offers a free AS9100D Gap Assessment Workbook.
- Establish an action plan that will have you ready for your audits. Assign responsibilities and due dates to ensure you’re ready on time.
- Train your internal auditors and perform a full system audit to make sure your system is on track and in compliance. You must have evidence of a full internal audit and subsequent management review prior to upgrading with your certification body. If you can’t get your audits done in time you’ll need to outsource them. (SimpleQuE can conduct an internal audit to the new standard after the implementation effort to prepare you for the external audit.)
- Don’t expect to wing it and do nothing in preparation for these changed standards, or you will fail your next audit and lose your certification. Worst case if you aren’t ready in time, you may have to let your certification lapse and then become recertified at a later time when you’re ready. No one wants to hear that, but it is a reality for some who haven’t started.
- If you still aren’t sure how to proceed, work with a consulting firm (like simpleQuE) with certified experts who can provide consulting, training and customized plan to guide you through the transition.
SimpleQuE congratulates the following companies on their successful certification and commitment to quality.
SimpleQuE (an ISO 9001:2015 certified company) assists organizations with implementation, improvement or transition of these standards by providing customized consulting, training and internal auditing services and solutions. Contact us for more information.
Once again, the IAQGs AS9100 standard has undergone a new revision. The latest version of this standard adds requirements for product safety, counterfeit parts, formal processes for operational risks, awareness, and ethics and human factors. Read more about the journey this pivotal standard has taken over the years.
Don’t forget, June 15, 2018 is the final transition audit deadline for the new AS9100 standard. Learn more by viewing our transition timeline.
Cherie Reiche, program manager for International Automotive Oversight Bureau (IAOB) recently presented at Eagle Certification Group’s June Boot Camp to discuss progress of the IATF 16949 transition and the unique intent behind some of the new requirements. While no FAQs or SIs have yet been published for IATF 16949:2016, Cherie shared some of the common questions that IAOB and IATF members have received for interpretation and clarification from Certification Body automotive auditors.
Must both ISO 9001:2015 and IATF 16949:2016 be used when conducting audits?
Answer: Yes, as it states in the IATF 16949 Foreword – Automotive QMS Standard, IATF 16949 is not a stand-alone standard, it must be used in conjunction with ISO 9001:2015.
Will the IATF be granting waivers for those organizations who cannot meet the transition plan timing?
Answer: No, there are no plans to approve/grant waivers. If the organization does not complete their transition audit in a timely manner (including allowing time for Non Conformance management and CB certification decision), then the organization will lose their certification. ISO/TS 16949 certificates are not valid past their expiry or September 14, 2018.
Is IATF 16949, Section 188.8.131.52 related to product safety during manufacturing or final customer product safety concerns?
Answer: 184.108.40.206 was created to address final customer safety concerns (braking systems, airbags, fuel systems, etc.). If the product (or process) is a safety item on the final product, then the organization has to identify the statutory and regulatory product safety requirements that must be met, along with items a) through m) in 220.127.116.11. This is one of IATF 16949’s required documented processes, so inputs/outputs, metrics, etc. are required.
Can an organization demonstrate competence only through degrees and certifications for their employees?
Answer: No, there are multiple ways for an organization to identify training needs and achieving the necessary competence for their personnel. It is up to the organization to define (and document) training needs, including awareness, and competency requirements for all personnel performing activities that impact conformity to product and process requirements.
What about competency for internal auditors and second party auditors? Do they all have to take an IATF-sanctioned lead auditor training course?
Answer: No. Organizations are responsible for ensuring key personnel, including their auditors, are properly trained and competent. The IATF supports the use of IATF-recognized training providers; however, the IATF does NOT mandate the use of a lead auditor training course for all auditors in the organization. Organizations are still allowed to have key personnel trained and certified as lead auditors, and then use those key personnel to train-the-trainer to disseminate the information throughout the organization.
If an organization is not design responsible for the software used in their product, does 18.104.22.168 (embedded software) apply?
Answer: Section 22.214.171.124 refers to internally developed embedded software, not “functional test” software to see if a widget works (or not) during production. For those organizations that are design responsible for the software used in their product, they must use a software development assessment methodology to assess their own software development process. Annex B contains suggested Software Process Assessments such as CMMI or SPICE.
What is the goal of 126.96.36.199? Do all organizations supplying automotive product have to be IATF 16949 certified?
Answer: The ultimate objective is to have IATF 16949 certification; however, the IATF recognizes that for various reasons, that is not feasible for all organizations. At a minimum, the expectation is for organizations to be certified to ISO 9001:2015, unless otherwise authorized by the organization’s customers. Items a) through e) are a cadence which is applicable to the entire automotive supply base.
How are 188.8.131.52 and 184.108.40.206.1 different?
Answer: 220.127.116.11 refers to the organization itself and their internally developed embedded software. 18.104.22.168.1 refers to the organization’s suppliers of automotive product related software. The organization needs to ensure that their suppliers of automotive product related software implement and maintain a process for software quality assurance for their products.
SimpleQuE will be sharing more information from IAOB and other Eagle Boot Camp sessions in future posts and on social media. Follow us on Facebook, LinkedIn and Twitter for the latest quality and certification news.