ISO Trivia

Wooden Blocks with the text: Trivia

Quality Excellence is the foundation of our business at simpleQuE, as well as part of our name – (notice the Qu and E).  To celebrate National Trivia Day, we gathered some interesting facts from around the world about Quality Management and its important role in every business we serve. We hope you enjoy this fun trivia and learn something new about ISO and quality.

Happy Trivia Day!

  1. The term ISO (as in ISO standard) derives from the Greek word “isos,” which means equal.
  2. Many quality terms, tools, and methods were popularized in Japan— kaizen, gemba, muda, kanban, etc.
  3. In Germany, 77 percent of organizations provide ISO training and 82 percent provide general quality management training—the highest of any group of organizations.(2)
  4. The Pareto principle, or 80-20 rule, states that 80 percent of problems come from 20 percent of causes, and that management should concentrate on the 20 percent. It was popularized by Joseph M. Juran.
  5. Twenty percent of senior executives rate their quality programs as world class, but only 5 percent of quality professionals do the same. (4)
  6. Philip B. Crosby is perhaps best known for promoting a standard of excellence based on nothing—the concept of zero defects.
  7. The “Big Q” refers to comparing differences between managing for quality in all business processes and products; while the “little q” relates to managing quality in a limited capacity, traditionally in factory products and processes.
  8. One of the world’s best-known standards is ISO 9001.
  9. Plan-do-check-act is not only the name of a popular process improvement method, it’s also the title of a music CD released in 2014 by a New Jersey-based rock trio Recovery Council.
  10. Edwards Deming introduced the 14 points for management, which, he said, “have one aim: to make it possible for people to work with joy.”

 

Sources:

  1. Time Magazine, http://content.time.com/time/specials/packages/article/0,28804,1908719_1908717_1908537,00.html
  2. ASQ Global State of Quality research, 2013. www.globalstateofquality.org
  3. The Economic Impacts of Inadequate Infrastructure for Software study, prepared by RTI for the National of Standards and Technology, 2002. http://www.nist.gov/director/planning/upload/report02-3.pdf
  4. ASQ/Forbes Insights Culture of Quality, 2014. www.cultureofquality.org
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Congratulations Accutech Mold and Machine!

AMM’s Quality Team (from left): Ray Young, John Rogers, Eric Boyd, Butch Poynter, Jim Lee (simpleQuE President) and Kari Anderson
AMM’s Quality Team (from left): Ray Young, John Rogers, Eric Boyd, Butch Poynter, Jim Lee (simpleQuE President) and Kari Anderson

Not only is Accutech Mold and Machine (AMM) ISO 9001:2008 certified, but they also achieved their IATF 16949:2008 certification from Eagle Registrations.  In January 2016, simpleQuE consultants, Larry Vance and Don Milinkovich began working with AMM to assess their existing processes and formulate an action plan that would address the gaps and fit their very tight timeline.  That was followed up by an internal audit and training to prepare for the expansion to the automotive standard.

Why was this so important to AMM’s founders, Kelly and Darrin Geiger? As AMM’s website states, “International Standards are the backbone of our society, ensuring the safety and quality of products and services, facilitating international trade and improving the environment in which we live in. Conformity to International Standards helps reassure our customers that Accutech Mold and Machine’s products, systems and organizations are safe, reliable and good for the environment.”

Founded in 1996, AMM specializes in plastic injection mold manufacturing. In 2004 the company expanded with an injection molding press to sample molds that were built. Today, AMM continues to build high quality plastic injection molds and also produces plastic injection molded components with 25 presses running 24 hours a day.

Vice President, Darrin Geiger, had this to say, “It was easy to work with simpleQuE and they provided an action plan which our team utilized, working hard to reach our certification goal in just six months.  The advantage to being IATF 16949 certified is that it has opened new doors for us in the automotive industry, and our non TS clients are happy because they also benefit from these additional business processes.”

The Quality Connection

SQ_QualityConnection

As a consulting company, simpleQuE specializes in quality and environmental management systems and we are frequently asked what services we provide and how we are different from a certification body. This article explains the objectives, roles and responsibilities of the organization, consulting company and certification body to provide a better understanding of the connection between all three.

Organization (Manufacturing or Service Company)

Seeks to achieve one or more of the following objectives:

  • Implement and develop a new quality (QMS) and/or environmental management system (EMS)
  • Upgrade certification or expand to a new standard
  • Improve and/or simplify an existing QMS or EMS registration
  • Obtain certification

Consulting Company (simpleQuE)

Assists organizations with implementation, improvement or transition by:

  • Providing customized consulting, training and internal auditing services and solutions
  • Assessing existing processes through a gap analysis and developing an action plan
  • Offering internal and supplier audits
  • Training for internal auditors and management including implementation and full standard reviews

Helps organization partner with Certification Body:

  • Assuring a common language for auditing and interpretation of the standard so it corresponds with the expectations of the Certification Body and requirements of the standard

Certification Body (Registrar)

Issues certifications: Provides organizations a resource for management system certification by evaluating policies and procedures to verify implementation and effectiveness against the specific requirements of the standard.  Assessment consists of a series of audits:

  • Document review (sometimes combined with Stage 1)
  • Initial certification audit – Stage 1
    • Confirm that organization is ready (or not) for a full Certification Audit. Typically 30-60 days prior to the Stage 2 Certification Audit.
    • Verifies required documentation exists, certain requirements have been met such as a full internal audit completed, a management review completed, and risks considered.
    • Verifies processes have been established and is appropriate for the scope of certification, and that appropriate monitoring and measuring of processes are in place with appropriate objectives.
    • Plans the Certification Audit based on information and data gathered
  • Certification audit – Stage 2
    • A full QMS or EMS audit. Confirms that the management system fully conforms to the requirements of the standard.
    • Certification is issued upon successful completion of Stage 2 assessment and closure of any findings.
  • Surveillance audit
    • Certification is maintained through a series of annual surveillance audits (sometimes semi-annual). Every third year a full recertification audit is performed and a new certificate issued.

In summary, good communication between all partners is important to ensure all requirements and objectives are met in a simple straightforward way to comply with the standard. At simpleQuE we partner with the client and Certification Body to make quality excellence “simple”.

ISO Certification Instills Trust

Trusted partner mark imprinted on a paper texture. Concept background for illustration of trust in partnership and business services.

Obtaining an ISO certification is so important to businesses that many will specify the distinction next to their business name, and some customers and industries mandate it through the supply chain.  A client or potential business partner may ask why having an ISO certification is important.  Simply stated, an ISO certification means the client can trust a business and have confidence that  It has the processes in place that are independently audited, to improve the likelihood that products and services will meet or exceed customer expectations.

What is an ISO Standard?

ISO standards define and structure a company’s management systems. These standards apply to all industries and require businesses seeking certification to define how their systems meet the standards’ rigorous requirements. Meeting the standards assures customers that all vendor company activities – design, manufacturing, production, purchasing, quality control, packaging, handling, storage, shipping, and customer service – are appropriately managed and controlled.

Certification Builds Confidence

When a business certifies to an international standard, they are representing a trusted symbol of quality, safety, and compatibility. These standards are developed through a process that is balanced, open, and transparent and help elicit trust among the groups and businesses that have placed value in the certification process.

Building Trust with simpleQuE

There are several paths to obtaining ISO certification. A company can create its own documents and systems, then prepare for and manage their audit internally, or they can work with a specialist to provide consulting, auditing and training services to expedite the certification process.  It is important to note that actual ISO certification is the result of an audit conducted by an external registrar or certification body and not the International Standards Organization who develops the standards.

SimpleQuE’s consultants are experts in their respective fields and are ready to provide unique solutions that fit your specific needs. For more information on choosing an ISO consultant, visit simpleQuE’s YouTube channel.

Risky Business vs Risk-Intelligent Business

Rolling the dice concept for business risk, chance, good luck or gambling

Digitalization, globalization, competition and the speed of technological advances has changed the nature of business.  ISO 9001:2015 has been in effect for a full year and it places a heavy emphasis on using “risk-based thinking” for managing quality-related processes. Risk has always been implicit in ISO 9001.  But the latest revision asks organizations to make a cultural shift—rather than focusing on isolated problem solving and resolution, they’ll focus on prevention and performance improvement.

The International Organization for Standardisation (ISO) explains it this way:

“Risk based thinking ensures these risks are identified, considered and controlled throughout the design and use of the quality management system”.

Under the new guidelines, risk management serves as the cornerstone of quality management system design. As organizations determine the processes needed for a quality management system, they’re also asked to determine the associated risks and opportunities and to plan and implement appropriate actions to address them.

In the context of ISO, the concept of “risk” relates to the uncertainty in achieving the main objectives of International Standards—namely, to provide confidence in the organization’s ability to consistently provide customers with conforming goods and services, and to enhance customer satisfaction. Risk is the possibility of events or activities preventing an organization from achieving its strategic and operational goals.

This shift in thinking does not replace the standard’s process-oriented approach, but enhances it. While the process is still a critical part of ISO 9001:2015, processes must now be implemented with an acute awareness of risk.

Organizations are asked to identify, analyze and prioritize all potential risks as they undergo building or adapting their existing quality management implementations for updated certification.

Risks can be defined by two parameters—the severity, or seriousness, of the harm, and the probability that the harm will occur. Risks can be assessed based on the likelihood they will occur, the likelihood they can be detected, and potential impact should they occur. From there, risks are evaluated based on their importance (what is acceptable, what is unacceptable?) and actions are planned to address the risks, whether that’s avoiding or eliminating the risk or mitigating it.

Once plans are implemented, it’s essential for organizations to check the effectiveness of their actions and continually learn from experience.

What’s the best way to document risk-based thinking and demonstrate the approach during audits?. Evaluate how you evaluate risks today with the processes you have. Understand how you decide when risks are acceptable or unacceptable.  ISO wants to see that you record identified risks when action is required, and the action steps to be taken. 

Putting into place the Plan-Do-Check-Act (PDCA) methodology can be a great way to define, implement and control corrective actions and improvements. Companies should Plan what to do and how to do it, Do what was planned, Check that things happened according to plan, and Act on how to improve the next time around.

Companies have two years to make the transition to ISO 9001:2015, as certifications for the 2008 edition will expire after September 2018.

SimpleQuE was one of the first consulting companies to be ISO 9001:2015 certified and we’re ready to assist organizations with transition or implementation.  Please visit our website for more information about our services.

IATF 16949 Certifications Across the Globe

 

IATF 16949 is being adopted across the world and setting in place the quality management requirements for the design, development, production, installation, and service of automotive-related products. Take a look below at the world leaders in ISO/IATF16949 certification.
SQ_16949_infographic

ISO 9001 Certification Changing the Standards for Higher Education

Stack of hardback books and Open book lying on bench at sunset park against blurred nature backdrop. Copy space, back to school. Education background. Toned image.

More than 1 million organizations and companies worldwide understand the benefits of being ISO 9001 certified. Educational institutions are beginning to recognize the importance of established standards and are seeking certification, as well. As we enter the new school year, a these schools have taken the initiative and will start the year as ISO 9001 certified: Oakwood University, Greater Altoona Career and Technology Center,  DRS International School, and Wenatchee School District #246. Continue reading “ISO 9001 Certification Changing the Standards for Higher Education”